Veris-technologies MSP3 - Operating Instructions Manuel d'utilisateur

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Pub. #OM17-MSP3
MSP3
Table of Contents
Section 1
1-1 Warranty
1-2 Safety
1-4 FCC Note
1-5 Declaration of Conformity
1-6 Statement of Use
1-7 Lift Procedure
Section 2
2-1 Electronics Overview and Set-up
2-5 Software Setup: SoilViewer
Section 3 Implement Overview and Set-up
Section 4
4-1 Field Operations: DataLogger, OM and pH system checks
4-10 Field Operations: SoilViewer, OM and pH system checks
4-18 Field Operations: EC and OpticMapper
4-26 Field Operations: pH Manager
4-33 Mapping with Datalogger
4-37 Mapping with SoilViewer
4-43 OpticMapper Data Flow
Section 5
5-1 Maintenance and Service: EC
5-3 Maintenance and Service: OpticMapper
5-6 Maintenance and Service: pH
Section 6 Service and Troubleshooting Procedures
6-2 #1 OM Signal Testing
6-3 #2 EC Signal testing
6-4 #3 Testing electrical continuity
6-6 #4 Diagnosing and correcting EC signal problems
6-12 #5 Spring plunger testing and replacement
6-14 #6 Diagnosing GPS-related problems
6-18 #7 Firmware updates and SD card formatting
6-21 #8 Bearing replacement
6-22 #9 Soilviewer troubleshooting
6-23 #10 Optical Wear plate and Side Wear plate replacement
6-24 #11 pH Toubleshooting
6-29 #12 Checking External Controller Power
6-32 #13 Sampler Cylinder Hydraulics
6-35 #14 pH Communication Problems
6-40 #15 Prox Sensor
Operating Instructions
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Résumé du contenu

Page 1 - Operating Instructions

Pub. #OM17-MSP3 MSP3 Table of Contents Section 1 1-1 Warranty 1-2 Safety 1-4 FCC Note 1-5 Declaration of Conformity

Page 2 - Section 1

Pub. #OM17-MSP3 2-1 Section 2 Electronics Overview and Set-up The MSP3 electronics kit and optional DataLogger kit are shown below. Figure 1a

Page 3

Pub. #OM17-MSP3 6-26 2. Wash system malfunctioning: no water being pumped -are there at least 10 gallons of water in tank? -are pumps running? If not

Page 4

Pub. #OM17-MSP3 6-27 6. pH electrodes are not being cleaned of soil adequately -check wash system in manual mode—are both pumps operating properly?

Page 5

Pub. #OM17-MSP3 6-28 -Replace fuse F2 with supplied cylindrical fuse. Part #8496 -Check all power connections and check cables for damage before turni

Page 6

Pub. #OM17-MSP3 6-29 Procedure #12: Checking External Controller Power The Veris pH module requires a minimum of 12 volts at all times. 12 volts at

Page 7

Pub. #OM17-MSP3 6-30 Figure 12.2 External Controller circuit board (metal cover removed) 2. Turn off power to External Controller, remove clear lid

Page 8

Pub. #OM17-MSP3 6-31 If voltage at power connector drops below 12 volts during this test: a) clean battery terminals b) check disconnect contacts c)

Page 9

Pub. #OM17-MSP3 6-32 Procedure #13: Troubleshooting Sampler Cylinder Hydraulics The Veris pH module uses electro-hydraulics to perform the cycling f

Page 10 - Section 2

Pub. #OM17-MSP3 6-33 Figure 13.2 External Controller circuit board (metal cover removed) 3. Test voltage coming out of External Controller

Page 11

Pub. #OM17-MSP3 6-34 4. Test continuity of coil. With voltmeter set to ohms (resistance), insert both leads into the weatherpack connector leading to

Page 12

Pub. #OM17-MSP3 6-35 Procedure #14: Troubleshooting Communication Problem Communication between the Veris Instrument and the External Controller is

Page 13

Pub. #OM17-MSP3 2-2 Figure 3 DataLogger (rear) Figure 4 DataLogger (front) Important – Do not allow moisture to enter the Dat

Page 14 - Software Setup

Pub. #OM17-MSP3 6-36 Figure 14.2 Inspecting pins on communication cable 2. Testing continuity on communication cable. a) Unplug the com

Page 15

Pub. #OM17-MSP3 6-37 3. Testing continuity from the circuit board through the communication cable a) Remove the steel cover and unscrew the plastic

Page 16 - Section 3

Pub. #OM17-MSP3 6-38 4. Testing that the external controller is receiving/acknowledging the command sent to it by the DataLogger or PC. a) Turn on

Page 17

Pub. #OM17-MSP3 6-39 5. Testing that the instrument is sending the proper command to the external controller. a) Connect the DataLogger or PC to the

Page 18

Pub. #OM17-MSP3 6-40 Procedure #15: Troubleshooting Prox Sensor The prox sensor, located on the left of the sampler shoe parallel linkage arm, is cri

Page 19

Pub. #OM17-MSP3 6-41 2. Adjust prox sensor gap if needed. Adjust sensor to 1/4”- 3/8” (6-9 mm) gap (Figure 15.3). Cycle unit manually to insure that

Page 20

Pub. #OM17-MSP3 6-42 4. Check voltage to prox sensor if needed. Disconnect sure-seal connector from external controller to prox sensor. Check for 12

Page 21 - Section 4

Pub. #OM17-MSP3 2-3 The OpticMapper Controller is mounted on the implement, and can remain on the implement due to weatherproofing. Figure 5 OpticMap

Page 22

Pub. #OM17-MSP3 2-4 Electronic Configurations Datalogger – Attach the OpticMapper/EC Controller communication cable to the EC port on the Datalogger,

Page 23

Pub. #OM17-MSP3 2-5 SoilViewer Software Setup Figure 11 Figure 12 Figures 13a and 13b The Veris SoilViewer software will automatically r

Page 24

Pub. #OM17-MSP3 2-6 Figure 14 Figure 15 The installer will install all necessary components Once the installer is completed, click finish

Page 25

Pub. #OM17-MSP3 3-1 Section 3 Implement Overview and Set-up Figure 1 MSP3 with EC, OM, and pH sensor modules Pinch point hazard: to

Page 26

Pub. #OM17-MSP3 3-2 12 Volt Power and Hydraulics Set-up If the unit has been crated and delivered via closed-van commercial freight, the tongue (if e

Page 27

Pub. #OM17-MSP3 3-3 Flow control settings: Open center hydraulic systems 1) Set poppet valve in “up” raised position, this allows flow back to tank

Page 28

Pub. #OM17-MSP3 3-4 Figures 5a and 5b Connecting cables to External controller as shown below:

Page 29

Pub. #OM17-MSP3 1-1 MSP3 SoilViewer Version 2.46 Sensor DataLogger Version 1.00 Section 1 Warranty Veris Technologies warrants this product to be f

Page 30

Pub. #OM17-MSP3 3-5 Remove pH electrodes from individual storage containers and fill soaker solution cup with soaker solution. Install soaker soluti

Page 31

Pub. #OM17-MSP3 4-1 Section 4 Field Operations: DataLogger: OM and pH System Checks Sensor DataLogger display readings Here are the display readings

Page 32 - SoilViewer OM System Check

Pub. #OM17-MSP3 4-2 If memory card was not inserted during boot-up, the following screen will appear: Figure 5 Install card and re-start DataLogger

Page 33

Pub. #OM17-MSP3 4-3 There are warning signals programmed into the Veris DataLogger to warn the operator that data is not being recorded, so that corre

Page 34

Pub. #OM17-MSP3 4-4 Press #3 to continue with OM System check: Figure 11 Figure 12 If the window is clean and in good condition (see 4-8), atta

Page 35

Pub. #OM17-MSP3 4-5 After the light reference has been read, the following will appear: Figure 16 The reference data has now been stored. Once the

Page 36

Pub. #OM17-MSP3 4-6 The instrument will prompt for the electrodes to be inserted into pH buffer 4 solution; Slide cup with pH 4 buffer solution onto e

Page 37

Pub. #OM17-MSP3 4-7 On the DataLogger, press 1 to continue with calibration. The DataLogger will read the electrodes for 10 seconds, displaying the o

Page 38

Pub. #OM17-MSP3 4-8 pH Controller Set-up After calibration, you may wish to change the pH Controller default parameters. Enter menu option 2) pHse

Page 39

Pub. #OM17-MSP3 4-9 Figure 30 Select the type of water you are using to clean the electrodes between samples. The available types are TAP, RO (reve

Page 40

Pub. #OM17-MSP3 1-2 Important! Read the following SAFETY PROCEDURES before operating the Veris system: • Read and understand all instructions on s

Page 41

Pub. #OM17-MSP3 4-10 Field Operations: SoilViewer: OM and pH System Checks Figure 32 Figure 33 To acquire data with the MSP3 only EC OM pH- MSP3

Page 42

Pub. #OM17-MSP3 4-11 The EC OM pH-MSP3 Mapping software will automatically detect which ports the Veris OpticMapper /EC Controller and pH Controller a

Page 43

Pub. #OM17-MSP3 4-12 SoilViewer OM System Check The OM System check ensures the optical sensor and controller are functioning properly. By using the

Page 44

Pub. #OM17-MSP3 4-13 pH System Check: Calibrating pH electrodes Click on Calibrate ISE’s or press F1 Figure 39 Figure 40 Figure 41 You will be

Page 45

Pub. #OM17-MSP3 4-14 The software will prompt for the electrodes to be inserted into pH buffer 4 solution; Slide cup with pH 4 buffer solution onto el

Page 46 - Field Operation—pH Manager

Pub. #OM17-MSP3 4-15 After accepting the pH 4 buffer readings, the software will prompt for the electrodes to be inserted into pH 7 buffer solution.

Page 47

Pub. #OM17-MSP3 4-16 pH Controller Set-up After calibration, you may wish to change the pH Controller default parameters. Press Controller Setup or

Page 48

Pub. #OM17-MSP3 4-17 Log time is the longest time in seconds the pH controller will wait for the pH readings to settle. The controller usually cycles

Page 49

Pub. #OM17-MSP3 4-18 Field Operations—EC and OpticMapper Tools required for Field Operation adjustments -3/8”, 7/16”, 1/2” 9/16” 3/4” 15/16” wrench -

Page 50

Pub. #OM17-MSP3 4-19 Adjustable Wing Extensions This feature allows the re-positioning of the electrodes to fit various bed and crop configurations.

Page 51

Pub. #OM17-MSP3 1-3 Excess speed, especially when turning could cause overturning. Never pull units faster than 15 km/hr. Use caution when

Page 52

Pub. #OM17-MSP3 4-20 3-point Adjustment Turn the top link (Figure 60) to adjust the tilt and level the unit. This is the optimal setting for all f

Page 53

Pub. #OM17-MSP3 4-21 Coulter Adjustment Adjusting the coulter depth is accomplished by re-mounting the coulter blade in one of the six mounting holes

Page 54

Pub. #OM17-MSP3 4-22 Speed Proper field operating speed depends on field condition. Because of the importance of consistent contact, the unit must n

Page 55

Pub. #OM17-MSP3 4-23 To help insure the quality of your data, please follow these guidelines: 1. Generate and view maps frequently, especially prior

Page 56

Pub. #OM17-MSP3 4-24 OM Data Quality Check depth of sensor – Make a couple of trial passes to make sure the sensor is running at the proper depth. Re

Page 57 - Mapping with SoilViewer

Pub. #OM17-MSP3 4-25 OpticMapper Wearplate Below is a comparision of two wearplates. The left is a brand new wearplate, and the right has about 2500

Page 58

Pub. #OM17-MSP3 4-26 Field Operation—pH Manager Tools required for Field Operation adjustments -3/16” allen wrench -adjustable wrench: min. 10” (25

Page 59

Pub. #OM17-MSP3 4-27 Manually Operating Wash and Cycling Functions After all cables and hydraulic hoses are connected, test power to unit by turning

Page 60

Pub. #OM17-MSP3 4-28 Three-point Mounted Units Raise sampling mechanism to full height. Begin depth adjustment process with shank in center position

Page 61

Pub. #OM17-MSP3 4-29 Once unit is level, lower sampling mechanism completely, drive forward 10-20’ (3-6 m) to create soil core. To measure depth of s

Page 62

Pub. #OM17-MSP3 1-4 Keep safety chain installed Install jack before unhitching; do not drop unit on foot FCC NOTE This equ

Page 63

Pub. #OM17-MSP3 4-30 Figure 75 2. Adjust electrode holder: with sampling mechanism raised completely, adjust electrode holder to provide ½” (1.2 cm

Page 64

Pub. #OM17-MSP3 4-31 Figures 78a and 78b 4. Insert pH electrodes into electrode holder. Finger-tighten plastic screws. Install BNC cover on ext

Page 65 - SECTION 5

Pub. #OM17-MSP3 4-32 7. Prox sensor: The prox sensor communicates the position of the sampler assembly to the external controller for automatic cycli

Page 66

Pub. #OM17-MSP3 4-33 Mapping with Veris Datalogger Connect EC signal cable and power cords to ports on rear of OpticMapper/EC Controller, connect the

Page 67 - OpticMapper Row unit

Pub. #OM17-MSP3 4-34 This is the Data Acquisition screen with GPS status (note: GPS status will blink every second when engaged to show the OM reading

Page 68

Pub. #OM17-MSP3 4-35 After washing (or immediately if RO was selected as the wash water type), the unit will continue cycling and display the followin

Page 69

Pub. #OM17-MSP3 4-36 The Veris MSP pH Manager uses two electrodes for optimal data quality. If there is a difference of 0.75 or greater between the

Page 70

Pub. #OM17-MSP3 4-37 Mapping with SoilViewer Attach the pH serial communication cable to an available COM port on your computer. Connect EC signal ca

Page 71

Pub. #OM17-MSP3 4-38 The EC OM pH-MSP3 Mapping software will automatically detect which ports the Veris OpticMapper/EC Controller and pH Controller ar

Page 72

Pub. #OM17-MSP3 4-39 pH readings from each electrode Status of pH controller; Green means the controller is engaged while Red means i

Page 73

Pub. #OM17-MSP3 1-5 EUROPEAN DECLARATION OF CONFORMITY Veris Technologies, Inc., located at 601 N. Broadway in Salina Kansas, certifies that

Page 74

Pub. #OM17-MSP3 4-40 Figure 98 From this screen, pressing the Engage key or Enter as you drive forward will initiate the automatic sampling proc

Page 75 - Section 6

Pub. #OM17-MSP3 4-41 “Cycling” means the sampler assembly is in the process of washing, and lowering for soil sampling. After a core has been collec

Page 76

Pub. #OM17-MSP3 4-42 If TAP or DI are selected as the wash water type, the water baseline process will be repeated every 40 cycles following the next

Page 77

Pub. #OM17-MSP3 4-43

Page 78

Pub. #OM17-MSP3 4-44

Page 79

Pub. #OM17-MSP3 5-1 SECTION 5 Maintenance and Service Soil EC Rockshaft pivot points Each pivot (located at the left and right) contains an upp

Page 80

Pub. #OM17-MSP3 5-2 Figure 3 Figure 4 Hubs --Use good quality wheel bearing or lithium grease for lubrication, but we suggest that you g

Page 81

Pub. #OM17-MSP3 5-3 OpticMapper Row unit Setting Sensor Depth Refer to Figure 7 The “T” handle (1) sets sensing depth by limiting the how high the s

Page 82

Pub. #OM17-MSP3 5-4 Side Gauge Wheel Adjustment Refer to Figure 10 and Figure 11 Disc-to-wheel angle and clearance ideally has the wheel just touching

Page 83

Pub. #OM17-MSP3 5-5 • If wheel does not fall freely, loosen hex-head bolt (1) and slide wheel arm out just until wheel and arm move freely. Retigh

Page 84

Pub. #OM17-MSP3 1-6 Statement of Use Intended use of the Veris MSP3 model The Veris MSP3 Soil EC, Organic Matter, and pH Mapping System collects geo

Page 85

Pub. #OM17-MSP3 5-6 Replacing Opening Disk 1. Make a note of current Disk depth 2. Remove the 5/8-11 x 4in bolt, lock washer and nut 3. Replace d

Page 86

Pub. #OM17-MSP3 5-7 pH system Clean-up—ISE storage, wash If you are going to interrupt your pH mapping for 30 minutes or longer, clean off the elec

Page 87

Pub. #OM17-MSP3 5-8 pH Electrodes Figure 20 • Antimony is harmful if ingested into your skin, mouth, or lungs -Do not touch antimony electrode ti

Page 88

Pub. #OM17-MSP3 5-9 Wash System If wash water develops algae, flush and fill tanks with tap water; clean any algae or other foreign matter out of tan

Page 89

Pub. #OM17-MSP3 5-10 Wear Item Replacement Inspect cutting shoe for wear and gouges, replace as needed. Knock old shoe off with punch and tap new sho

Page 90

Pub. #OM17-MSP3 6-1 Section 6 Service and Troubleshooting Procedures EC data seem odd—jumpy, negatives, map doesn’t match known or expected soil ty

Page 91

Pub. #OM17-MSP3 6-2 Procedure #1: OM Signal Testing Perform this test daily or every 10 hours of data collection to ensure you are obtaining reli

Page 92

Pub. #OM17-MSP3 6-3 Procedure #2: EC Signal Testing Perform this test daily or every 10 hours of data collection to ensure you are obtaining reli

Page 93

Pub. #OM17-MSP3 6-4 Procedure #3: Testing Electrical Continuity Perform this test daily or every 10 hours of data collection to ensure you are obtai

Page 94

Pub. #OM17-MSP3 6-5 Figure 3.3 Firmly press one lead of the ohmmeter to the #1 coulter blade edge (left hand, standing behind the unit) and the ot

Page 95

Pub. #OM17-MSP3 1-7 MSP3 Lifting Points Below are the recommended lifting points for the unit. Using two straps you can safely lift the unit. Make s

Page 96

Pub. #OM17-MSP3 6-6 Figure 4.1 Procedure #4: Diagnosing and Correcting EC Signal Problems. Use this Troubleshooting tree to work through the syste

Page 97

Pub. #OM17-MSP3 6-7 Coulter Electrode Functions- Each coulter electrode on the implement is part of a pair, and each pair has a distinct function. a)

Page 98

Pub. #OM17-MSP3 6-8 Figure 4.3 Testing cable at end of signal cable wiring harness Figures 4.4 ab. a. Separating sure-seal c

Page 99

Pub. #OM17-MSP3 6-9 5. To ohm out the wiring harness, disconnect the serial cable extension from the implement and check continuity through the harne

Page 100

Pub. #OM17-MSP3 6-10 Figure 4.7 C. Testing Coulter-Electrode isolation If continuity tests show no excessive resistance on any channel, yet err

Page 101 - LED Description

Pub. #OM17-MSP3 6-11 2. Inspect nylon insulation slides under coulter-electrode mounting brackets. These nylon insulators may become worn or brittle

Page 102 - Pub. #OM17-MSP3

Pub. #OM17-MSP3 6-12 Procedure #5 Spring Plunger adjustment and replacement The spring plungers are located in the center of each coulter electrode h

Page 103

Pub. #OM17-MSP3 6-13 Procedure: 1) Remove hub cap by turning clockwise with a pipe wrench or large adjustable wrench – these caps have left hand t

Page 104

Pub. #OM17-MSP3 6-14 Procedure #6: Diagnosing GPS-related problems If you do not see a GPS, DGPS, or RTK in the upper left-hand corner of the EC Surv

Page 105

Pub. #OM17-MSP3 6-15 If it becomes necessary to send GPS data into your PC, you will use a program called HyperTerminal. This program is in all Windo

Page 106

Pub. #OM17-MSP3 1-8 If lifting from front or back of the unit, use the points shown below.

Page 107

Pub. #OM17-MSP3 6-16 5. The program will then ask you for a phone number. Instead of entering a phone number, specify the proper serial port number.

Page 108

Pub. #OM17-MSP3 6-17 7. At this point, upon clicking ok, legible strings of GPS data should begin appearing on the laptop screen. Here’s an example

Page 109

Pub. #OM17-MSP3 6-18 Procedure #7: SD card formatting and firmware updates USING A VERIS SD CARD IN OTHER DEVICES CAN CAUSE FILE CORRUPTION. Insert

Page 110

Pub. #OM17-MSP3 6-19 Updating Data Logger Firmware 1. Shut off the power of the Data Logger. 2. Copy the firmware on the SD card. (firmware found a

Page 111

Pub. #OM17-MSP3 6-20 9. Then you can see the following messages in sequence. Figures 7.4 a and b. 10. Do not shut off the power, but repeat from

Page 112

Pub. #OM17-MSP3 6-21 Procedure #8: Bearing Repair and Replacement The coulter electrode hubs operate in a significantly harsh environment, and annual

Page 113

Pub. #OM17-MSP3 6-22 Procedure #9 SoilViewer Troubleshooting OpticMapper or pH controller is not found Check to ensure the com which the EC Surveyor/

Page 114

Pub. #OM17-MSP3 6-23 Procedure #10: Optical Wear plate and Side Wear plate replacement 1. Remove the bolts attaching the optical sensor assembly to

Page 115 - (6-9 mm)

Pub. #OM17-MSP3 6-24 Procedure #11 pH Module 1. Unit doesn’t cycle when “1” key is pressed (in Automatic Mode) -check to be sure you are in Data Acq

Page 116

Pub. #OM17-MSP3 6-25 2. Functions Aren’t Working in Manual Mode -follow troubleshooting flow chart below and see related procedures in Maintenance an

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